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Thread: Check ring,valve

  1. #1
    Join Date
    Sep 2013
    Posts
    127

    Check ring,valve

    Hi Guys

    What kind of test do you develop in your machines to determine if the check valve has some variations or trouble and need to be reviewed or replaced ,,

    I know we have the quality control values, cushion, fill time, recovery times, etc.. but another test to determine if the check its holding the appropriate cushion

    regards

  2. #2
    Join Date
    Apr 2012
    Location
    Changshu, Jiangsu, China
    Posts
    31

    Re: Check ring,valve

    Josue,

    You can do a Check Ring Repeatability test based on shot weight. Set up your process to run a decoupled II process and remove the pack and hold time and pressure (I add the time removed to the cooling time to maintain the same residence time). Be sure that all parts are short. Run 10 shots and weigh the parts and runners. Calculate the percent variation of the ten shots. Less than 3% variation should be good.

    Regards
    Tim

  3. #3
    Join Date
    Sep 2013
    Posts
    127

    Re: Check ring,valve

    Thanks TBramel

    Good Advice

    regards

  4. #4
    Join Date
    Nov 2015
    Location
    Wroclaw POLAND
    Posts
    3

    Re: Check ring,valve

    Hello All,

    another way to check the ring.
    During normal production, stop the machine before machine dosing full dose.
    Wait 30 seconds and try to inject manually next dose (you have a full parts inside the cavities).
    During manually injecting you should check the stroke which you inject the material. If is only few mm then is ok, if you screw constantly going to zero position then you know you ring valve is damage.

    p.s. sorry for my language, im still learn english

    Best regards
    Yellow

  5. #5
    Join Date
    Jun 2014
    Location
    EU
    Posts
    125

    Re: Check ring,valve

    Hi,
    and Your runner system is crying!

    I don´t recommend this. Maybe in rare ocasions its ok.
    j

  6. #6
    Join Date
    Nov 2015
    Location
    Wroclaw POLAND
    Posts
    3

    Re: Check ring,valve

    Jendalf,

    such a thing is done very rarely so in my opinion is ok.

    Best regards
    Yellow®

  7. #7
    Join Date
    Aug 2016
    Posts
    19

    Re: Check ring,valve

    if you can see the screw turn when it injects that is a good sign that plastic is flowing backwards across flights towards throat, sometimes a bridged throat is a good sign of check ring trouble to.

  8. #8
    Join Date
    Aug 2016
    Posts
    19

    Re: Check ring,valve

    You can try more screw suck back to seat the check ring

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